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JYD220 PE Foam Sheet Extrusion Line

Back view
  • Back view
  • Front view
  • Extruder
  • V. F motor
  • Gearbox with water cool
  • Direct additive feed in
  • Standard GMS pump
  • Germany made valve
  • Cirlate water reuse
  • Reliable tap water cool
  • Exchanger with heater for easy cleaning
  • With patented Foaming Amplifier
  • Head with alu heater
  • Head cab of melt pressure & temperature
  • Mandrel with motor driving slitter
  • Big air ring blower
  • With length counter
Model No.︰JYD220
Brand Name︰Jingyeda brand
Country of Origin︰China
Unit Price︰-
Minimum Order︰1 set
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Product Description

 JYD220 PE Foam Sheet Extrusion Line is our best seller. 

  Shenzhen JYD Industry is a pioneer grade ODM specialist. We focus on.  
  Well known and welcomed for top foaming quality: Comparatively speaking, lowest density, smaller mini cell, better elasticity and nicer appearance. 

*  Both direct butane or LPG may be the foaming gas. Our machine is sensitive enough for LPG foaming.    
* Min. density 13.1 kg/m3 with very good hardness.  
* New improvement: Hydraulic screen exchanger's both sides with heaters. Therefore screen holder's hole cleaning is much easier.

 

Technical parameter

Model No.

JYD220

Screw Diameter

220 mm

Screw L/Dia

55:1

Production

450 - 750 kg/hr 

Product Thickness

5-22mm

Product Width

3000- 900mm

Foaming Times

55

Density

14.5-95 kg/m3. Optimal: 13.1 kg/m3

Cooling

Air cool + Water cool

Installed power

abt.460 kw

Power supply

250 kw, 380VAC, 50 hz or as required

Screw RPM

20-80

Dimensions (L/W/H)

45000 x 3000x2800 mm

Net weight

25T

Shipping

Flat rack. 45 HQ is too short.

1. Platform / ladder, 1 set

Q235A

2. Material Mixer, 1 set.

Volume: 500 kg

Shape: round

Material: Q235A

Drive motor: 3 hp x 4P x 1

3. Auto loader, 1 set.

By Shenzhen Taiqiang, 30L, 1 set. With alarm.

4. Additive extruder, 1 set

Single extruder, D35 mm x 200 mm long

Feeding method: directly into the barrel neck

Decelerate AC motor: 1.5 kw, 1/43. 1 set.

V. F. drive, 1.5 kw. 1 set

5. Extruder, 1 set.

Gearbox: by Changzhou, China.

Model 500.

Stepless spiral gear.

40Cr gear.  

Main motor: 250 KW frequency conversion motor, by Anhui Liu’an.

V.F. drive, by Shenzhen Winner

Neck unit: stainless steel plate.

Water cool coupling type.

Barrel diameter: ID220 x OD300 mm. 55:1.

38CrALA + nitride.

By Zhejiang Zhousan.

With 15 cast alu ring heater + tap water cooling.

Screw: D220 mm. 55:1.

38CrALA+ nitride.

Hardness: 75 Rockwell.

Compress ratio: 3:1. 0-80 rpm.

By Zhejiang Zhousan.

6. Gas (butane/ LPG) pump, 1 set

By Zijiang, Hangzhou.

Pump type: high pressure volumetric, with 3 pistons + V. F. drive.

Output pressure: Max. 300 MPA

Output qty adjustment: by piston stroke.

Pressure gauge: 0 - 500 MPA

Stroke control: scale hand wheel

Drive motor: 5.5 kw x 4P + V. F. drive.

7. GMS pump, 1 set

Anti shrinkage type, M-1, mono glyceride
Quantity count range: 35-245 CC/min
Pressure gauge: 0-300 mpa, 1 piece

melt pot volume: 5 - 7L
drive motor: 2.2 KWx4P, 1 set 

8. Extruder head, 1 set

Mould, of 45 steel. 3 pcs.

Heating method: ring heater

Melt temperature, 1 zone

T/M melt pressure gauge: 40 MPA, 1 set

Thickness control, by screw rpm and mould clearance

Material: mould steel.

Heating zone, 1

9. Auto Screen exchanger, 1 set

Type: Hydraulic double-screen type

With heaters to insure easy screen plate cleaning.

10. Air ring, 1 set

Material: cast alu

Fan motor: 2.2 kw

11. Mandrel, 3 pcs

Cooling method: air cool + water cool

Slit method: Electric driving round cutter

12. Open-flat unit, 3 pcs

1 arch type and 2 frame type

Material: Q235A

13. Static electricity eliminator, 2 pcs

Type: ion fan

14. Haul station, 1 pcs

Roller sizes: D420 x 3200 mm x 2 pcs

Material: No. 20 steel pipe + chromeplate

Transmission motor: 5HP x 4P, adjustable

Open roller sizes: D182 x 3200 mm

15. Winding turret, 1 set

Type, turret

Max. Winding weight: 40 kg x 1m in diameter

Max. Tension value: 15 kg

Transmission motor: Speed adjustable. Torque motor of 160 kg/cm3 x 2 pcs.

Length control: length meter + alarm

CCW motor: 1HP x 1/10 gear retarder motor

16. Control system

Temperature control zone: 19 for extruder and 3 for the head. PID.

Motor control: main motor cabinet

Haul/ turret: 1 cabinet

Product Image

Back view
Back view

Front view
Front view

Extruder
Extruder

V. F motor
V. F motor

Gearbox with water cool
Gearbox with water cool

Direct additive feed in
Direct additive feed in

Standard GMS pump
Standard GMS pump

Germany made valve
Germany made valve

Cirlate water reuse
Cirlate water reuse

Reliable tap water cool
Reliable tap water cool

Exchanger with heater for easy cleaning
Exchanger with heater for easy cleaning

With patented Foaming Amplifier
With patented Foaming Amplifier

Head with alu heater
Head with alu heater

Head cab of melt pressure & temperature
Head cab of melt pressure & temperature

Mandrel with motor driving slitter
Mandrel with motor driving slitter

Big air ring blower
Big air ring blower

With length counter
With length counter

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JYD170 PE Foam Sheet Extrusion Line

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