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JYD180 PE Foam Sheet Extrusion Line

Front view
  • Front view
  • Back view
  • Extruder
  • Main V.F. motor
  • With water cool
  • Direct additives feed in
  • Germany made gas valve
  • Global standard GMS pump
  • Tap water cool. Reliable & sensitive
  • Waste water reuse
  • Exchanger with heater, easy cleaning
  • With patented Foaming Amplifier
  • Optional: head cast alu heater
  • Head pressure & temperature display
  • AC motor driving slitter
  • With length counter wheel
Model No.︰JYD180
Brand Name︰Jingyeda brand
Country of Origin︰China
Unit Price︰-
Minimum Order︰1 set
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Product Description

 JYD180 PE Foam Sheet Extrusion Line is our best seller.  
  Shenzhen JYD Industry is a pioneer grade ODM specialist. We focus on.   
  Well known and welcomed for top foaming quality: Comparatively speaking, lowest density, smaller mini cell, better elasticity and nicer appearance. 

*  Both direct butane or LPG may be the foaming gas. Our machine is sensitive enough for LPG foaming.     
* Min. density 14.5 kg/m3 with very good hardness.   
* New improvement: Hydraulic screen exchanger's both sides with heaters. Therefore screen holder's hole cleaning is much easier.
 

Technical parameter

Model No.

JYD180

Screw Diameter

180 mm

Screw L/Dia

55:1

Production

300 - 600 kg/hr 

Product Thickness

3-22mm

Product Width

1600-600 mm

Foaming Times

20-55

Density

14.5-95 kg/m3

Cooling

Air cool + Water cool

Installed power

abt.350 kw

Power supply

120 kw, 380VAC, 50 hz or as required

Screw RPM

20-80

Dimensions (L/W/H)

36,000 x 2500x2800 mm

Net weight

20T

Loading

1 40GP + 1x 20 GP container

1. Platform / ladder, 1 set

Q235A

2. Material Mixer, 1 set.

Volume: 250kg or 500 kg

Shape: round

Material: Q235A

Drive motor: 2 hp x 4P x 1

3. Auto loader, 1 set.

By Shenzhen Taiqiang, 1 set. With alarm.

4. Additive extruder, 1 set

Single extruder, D35 mm x 200 mm long

Feeding method: directly into the barrel neck

Decelerate AC motor: 1.5 kw, 1/43. 1 set.

V. F. drive, 1.5 kw. 1 set

5. Extruder, 1 set.

Gearbox: by Changzhou, China.

Stepless spiral gear.

No. 420, 40Cr gear.  

Main V.F. motor: 180 KW x4P, by Anhui Liu’an.

+V.F. drive, by Shenzhen Winner

Neck unit: stainless steel plate.

Water cool coupling type.

Barrel: ID180 x OD 260 mm. 55:1.

38CrALA + nitride.

By Zhejiang Zhousan.

With 18 cast alu ring heater + tap water cooling.

Screw: D180 mm. 55:1.

38CrALA+ nitride.

Hardness: 75 Rockwell.

Compress ratio: 3:1. 0-80 rpm.

By Zhejiang Zhousan.

6. Gas (butane/ LPG) pump, 1 set

By Zijiang, Hangzhou.

Pump type: high pressure volumetric, with 3 pistons + V. F. drive.

Output pressure: Max. 300 MPA

Output qty adjustment: by piston stroke.

Pressure gauge: 0 - 500 MPA

Stroke control: scale hand wheel

Drive motor: 4.0 kw x 4P + V. F. drive.

7. GMS pump, 1 set

Anti shrinkage type, M-1, mono glyceride
Quantity count range: 35-245 CC/min
Pressure gauge: 0-300 mpa, 1 piece

melt pot volume: 5 - 7L
drive motor: 2.2 KWx4P, 1 set 

8. Extruder head, 1 set

Mould, of 45 steel. 3 pcs.

Heating method: ring heater

Melt temperature, 1 zone

T/M melt pressure gauge: 40 MPA, 1 set

Thickness control, by screw rpm and mould clearance

Material: mould steel.

Heating zone, 1

9. Auto Screen exchanger, 1 set

Type: Hydraulic double-screen type

With heaters to insure easy screen plate cleaning.

10. Air ring, 1 set

Material: cast alu

Fan motor: 1.5 kw x2

11. Mandrel, 3 pcs

Cooling method: air cool + water cool

Slit method: Electric driving round cutter

12. Open-flat unit, 3 pcs

1 arch type and 2 frame type

Material: Q235A

13. Static electricity eliminator, 2 pcs

Type: ion fan

14. Haul station, 1 pcs

Roller sizes: D420 x 1,700 mm x 2 pcs

Material: No. 20 steel pipe + chromeplate

Transmission motor: 5HP x 4P, adjustable

Open roller sizes: D150 x 1,700 mm

15. Winding turret, 1 set

Type, turret

Max. Winding weight: 40 kg x 1m in diameter

Max. Tension value: 15 kg

Transmission motor: Speed adjustable. Torque motor of 160 kg/cm3 x 2 pcs.

Length control: length meter + alarm

CCW motor: 1HP x 1/17 gear retarder motor

16. Control system

Temperature control zone: 8 for extruder and 1 for the head, PID.

Motor control: main inverter cabinet

Main cabinet, 1 pcs.

Haul/ turret: 1 cabinet

Product Image

Front view
Front view

Back view
Back view

Extruder
Extruder

Main V.F. motor
Main V.F. motor

With water cool
With water cool

Direct additives feed in
Direct additives feed in

Germany made gas valve
Germany made gas valve

Global standard GMS pump
Global standard GMS pump

Tap water cool. Reliable & sensitive
Tap water cool. Reliable & sensitive

Waste water reuse
Waste water reuse

Exchanger with heater, easy cleaning
Exchanger with heater, easy cleaning

With patented Foaming Amplifier
With patented Foaming Amplifier

Optional: head cast alu heater
Optional: head cast alu heater

Head pressure & temperature display
Head pressure & temperature display

AC motor driving slitter
AC motor driving slitter

With length counter wheel
With length counter wheel

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JYD250 PE Foam Sheet Extrusion Line
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JYD220 PE Foam Sheet Extrusion Line
Front view
JYD200 PE Foam Sheet Extrusion Line
Front view
JYD170 PE Foam Sheet Extrusion Line

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