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JYD135 PE Foam Sheet Extrusion Line

Front view
  • Front view
  • Back view
  • Extruder
  • Main motor
  • With water cooling
  • Direct additives feed in
  • Germany made gas in valve
  • Global GMS pump
  • Tap water cool, reliable & sensitive
  • Circulate cool water reuse
  • Exchanger with heater, easy cleaning
  • With patented Foaming Amplifier
  • Head cast alu heater at request
  • Motor driving slit knife
  • Display head pressure & temperature
  • With length counter wheel
Model No.︰JYD135
Brand Name︰Jingyeda brand
Country of Origin︰China
Unit Price︰-
Minimum Order︰1 set
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Product Description

JYD135 PE Foam Sheet Extrusion Line is a special model. With the extruder of JYD150.   

  Shenzhen JYD Industry is a pioneer grade ODM specialist. We focus on.   
  Well known and welcomed for top foaming quality: Comparatively speaking, lowest density, smaller mini cell, better elasticity and nicer appearance. 

*  Both direct butane or LPG may be the foaming gas. Our machine is sensitive enough for LPG foaming.     
* New improvement: Hydraulic screen exchanger's both sides with heaters. Therefore screen holder's hole cleaning is much easier.

 

Technical parameter

Model No.

JYD135

Screw Diameter

135 mm

Screw L/Dia

52:1

Production

140 - 250 kg/hr

Product Thickness

2-12mm

Product Width

1500-600 mm

Foaming Times

20-55

Density

16-95 kg/m3

Cooling

Air cool + Water cool

Installed power

abt.210 kw

Power supply

100 kw, 380VAC, 50 hz or as required

Screw RPM

20-80

Dimensions (L/W/H)

28,000 x 2700x2300 mm

Net weight

13T

1. Platform / ladder, 1 set

Q235A

2. Material Mixer, 1 set.

Volume: 250kg  

Shape: round

Material: Q235A

Drive motor: 2 hp x 4P x 1

3. Auto loader, 1 set.

By Shenzhen Taiqiang, 1 set. With alarm.

4. Additive extruder, 1 set

Single extruder, D35 mm x 200 mm long

Feeding method: directly into the barrel neck

Decelerate AC motor: 1.5 kw, 1/43. 1 set.

V. F. drive, 1.5 kw. 1 set

5. Extruder, 1 set.

Gearbox: by Changzhou, China.

Stepless spiral gear.

40Cr gear.  

Main motor: 132 KW x4P, by Anhui Liu’an.

+V.F. drive, by Shenzhen Winner

Neck unit: stainless steel plate.

Water cool coupling type.

Barrel: ID135 x OD 215 mm. 52:1.

38CrALA + nitride.

By Zhejiang Zhousan.

With 12 cast alu ring heater + tap water cooling.

Screw: D135 mm. 52:1.

38CrALA+ nitride.

Hardness: 75 Rockwell.

Compress ratio: 3:1. 0-80 rpm.

By Zhejiang Zhousan.

6. Gas (butane/ LPG) pump, 1 set

By Zijiang, Hangzhou.

Pump type: high pressure volumetric, with 3 pistons + V. F. drive.

Output pressure: Max. 300 MPA

Output qty adjustment: by piston stroke.

Pressure gauge: 0 - 500 MPA

Stroke control: scale hand wheel

Drive motor: 3.7 kw x 4P + V. F. drive.

7. GMS pump, 1 set

Anti shrinkage type, M-1, mono glyceride
Quantity count range: 35-245 CC/min
Pressure gauge: 0-300 mpa, 1 piece

melt pot volume: 5 - 7L
drive motor: 2.2 KWx4P, 1 set 

8. Extruder head, 1 set

Mould, of 45 steel. 3 pcs.

Heating method: ring heater

Melt temperature, 1 zone

T/M melt pressure gauge: 40 MPA, 1 set

Thickness control, by screw rpm and mould clearance

Material: mould steel.

Heating zone, 1

9. Auto Screen exchanger, 1 set

Type: Hydraulic double-screen type

With heaters to insure easy screen plate cleaning. Heating, 1 zone.

10. Air ring, 1 set

Material: cast alu

Fan motor: 1.5 kw x2

11. Mandrel, 3 pcs

Cooling method: air cool + water cool

Slit method: Electric driving round cutter

12. Open-flat unit, 3 pcs

1 arch type and 2 frame type

Material: Q235A

13. Static electricity eliminator, 2 pcs

Type: ion fan

14. Haul station, 1 pcs

Roller sizes: D420 x 1,700 mm x 2 pcs

Material: No. 20 steel pipe + chromeplate

Transmission motor: 5HP x 4P, adjustable

Open roller sizes: D182 x 1,750 mm

15. Winding turret, 1 set

Type, turret

Max. Winding weight: 40 kg x 1m in diameter

Max. Tension value: 15 kg

Transmission motor: Speed adjustable. Torque motor of 50 kg/cm3 x 2 pcs.

Length control: length meter + alarm

CCW motor: 1HP x 1/10 gear retarder motor

16. Control system

Temperature control zone: 8 for extruder and 2 for the head, PID.

Motor control: main inverter cabinet, 1 pcs

Main cabinet, 1 pcs.

Haul/ turret cabinet: 1 pcs

Product Image

Front view
Front view

Back view
Back view

Extruder
Extruder

Main motor
Main motor

With water cooling
With water cooling

Direct additives feed in
Direct additives feed in

Germany made gas in valve
Germany made gas in valve

Global GMS pump
Global GMS pump

Tap water cool, reliable & sensitive
Tap water cool, reliable & sensitive

Circulate cool water reuse
Circulate cool water reuse

Exchanger with heater, easy cleaning
Exchanger with heater, easy cleaning

With patented Foaming Amplifier
With patented Foaming Amplifier

Head cast alu heater at request
Head cast alu heater at request

Motor driving slit knife
Motor driving slit knife

Display head pressure & temperature
Display head pressure & temperature

With length counter wheel
With length counter wheel

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JYD180 PE Foam Sheet Extrusion Line

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